FLENDERONE is an innovative industrial gear unit platform developed by Flender, representing a new era of smart, efficient, and personalized power transmission solutions[1

Constructed with precision engineering and premium materials, FLENDERONE features performance-optimized METAPERFORM gears and torsionally robust housings, ensuring high durability and minimal power loss

A core highlight is its smart AIQ technology, with an AIQ core sensor pre-installed at the factory to monitor speed, temperature, and vibrations 24/7[2

Key advantages include 20% lower power dissipation compared to previous models, 80% longer bearing life, and optimized thermal capacity, reducing energy consumption and cooling needs

Common applications span mining, chemical, food and beverage, water treatment, and paper industries, among others

INDIVIDUALLY

Our new FLENDER ONE gearbox platform is available with almost any configuration and performance. You decide what you need! From pumps to bucket elevators to conveyor belts, lifting applications and paper machines – FLENDER ONE covers more than a hundred applications. Tailor-made solutions that reduce your operating costs: We call this “application fit”.

EFFICIENT

A FLENDER ONE gearbox that perfectly suits your requirements is efficient in planning and operation. Through simplified processes, immediately available 3D data and shorter delivery times, you can save around 25% time in planning. And thanks to reduced power loss, you save valuable energy during operation.

SMART

With AIQ gearbox intelligence, you can monitor the speed, temperature and vibrations of your gearbox around the clock. The system warns of the slightest irregularities, evaluates the condition of components and helps with the correct alignment of the drive train. The AIQ Core Sensor is installed ex works in every new FLENDER ONE gearbox.

SAME PERFORMANCE WITH FEWER RESOURCES

We have designed bearings and thermal performance to better suit the needs of our customers, so that oversizing is no longer necessary. The result is a transmission with the highest performance while using fewer resources, both in production and in operation.

YOUR BENEFITS AT A GLANCE

• Spur and bevel-helical gearboxes developed from scratch for more than 100 applications
• Tailor-made design avoids waste of resources in design and operation
• Reduced energy costs due to increased cooling efficiency and an average of 20% lower power loss compared to the predecessor
• Performance-optimized gearing METAPERFORM
• Innovative configuration even without gearbox know-how thanks to the new FLENDER ONE configurator
• AIQ gearbox intelligence ex works with integrated sensors and innovative analysis functions
• 1.9 kNM to 245 kNm nominal torque range
• “Speed fit” of over 98.5 percent: the densest gear ratio network in the world with 103 gear ratios from i = 1.0 to i = 7.1 per size for the single-stage FLENDER ONE

A GEARBOX THAT MEETS YOUR REQUIREMENTS TO THE POINT

Suitable for the following industries and applications, among others:

• Construction and port: belt system, hoists, mixers/agitators/aerators
• Chemistry: mixers/agitators/aerators, pumps
• Energy generation: blowers/fans, compressors, pumps, generator sets, water turbines
• Food & Beverage: Belt line, bucket elevator, conveyors, rollers/cylinders, mixers/agitators/aerators, pumps
• Metals: belt system, conveyor, rollers / cylinders, hoist, winch / winder, rolling mill / calender
• Minerals and raw materials: conveyors, pumps, crushers/shredders, compressors
• Press, chassis, positioning device, machine tool
• Passenger transport: cable car
• Water & wastewater: mixers / agitators / aerators, test bench system, pump, generator, water turbine
• Pulp and Paper: Rolls/Cylinders, Compressors, Mixers/Agitators/Aerators, Mills, Rolling Mills/Calenders

DID YOU KNOW?

Our FLENDER ONE single-stage gearbox was awarded the iF Design Award for its gearbox design. The eye-catching ribbed look of the single-stage version serves to increase cooling efficiency. Combined with the characteristic Flender blue and octagonal design elements, this was the first milestone in the reinterpretation of the Flender industrial gearbox.